Showing posts with label headphone. Show all posts
Showing posts with label headphone. Show all posts

Monday, February 20, 2012

4 input headphone amplifier with TPA6120 chip

I already have schematic and PCB design with TPA6120 chip with 2 inputs. Now I made same design but with 4 inputs and one line output. The new design contains PCB transformer, dual +/- 15V power supply, 4 channel mixer without preamplifiers, unbalanced/balanced converters, and line output with level adjustment.

The schematic:


The device contains 4 audio inputs with volume adjustment. The input connector must be soldered to the bottom of PCB (blue) and the volume must be potentiometers soldered to the top (yellow) of PCB. The input and line output connectors can be 6.3mm jack OR stereo RCA connector. The headphone output can be 6.3mm jack only. The PCB contains header for 4 power filter circuits (whats are optional if not required) for 4 dual operational amplifiers. The operational amplifier chips are compatible with TL072 for cheapest solution, NE5532 for better quality, and with LT1124 for the best quality. These chips used for the input mixer, for unbalanced/balanced converters, and for the line output amplifiers.

The PCB design:


See also:

PCB sales of this project
Module name Size
(mm)
Area
(cm2)
PDF SCH PCB image Tested Price (US$)
Des. Sim.1 Full2 Sim.1 Full2 Man3
4 input headphone amplifier
189x112 212 No
Yes Yes - - No 30
39 Ask
How to order? Please read the rules carefully!

Sunday, February 19, 2012

More unbalanced to balanced converters

At my previous post I simulated the unbalanced/balanced converter I using for unbalanced microphone inputs and headphone amplifier. The used chips (INA217 and TPA6120) have symmetrical inputs. These chips with balanced source have much better dynamics, noise, and sound quality. I think the selected converter I used is very good, but I wanted to simulate another solutions just for fun.

1.
This very simple schematic without required capacitors. This is the reason why the AC analysis have very good result, but with required parts the result of stability and the phases would be changed:


The AC analysis of the pure schematic:


2.
This sample is more complex, but the result is not the best. The reason is that the operation amplifiers not same with inverted and non-inverted mode, but the schematic is symmetrical for - and + outputs:


The result of AC analysis:


3.
Simple "pure" solution again without capacitors and another required parts. This "base" circuit working well but with whole system have to be modified:


The AC analysis is perfect, but we got another result with required parts:


4.
On the previous 3 examples have different method negative feedback on operational amplifier. Sometime the input connected to inverted and non-inverted inputs, and the required amplifiers have several feedback. By this example the inverter circuit getting the input signal from the output of first stage. Very stable example with really good AC analysis result:


The AC analysis:


5.
The final example have more than one versions. The benefit of these schematics are the symmetrical solution of + and - outputs, which have same (or very closed) frequency responses and phases. The previous circuits have no capacitors on the negative feedback, or if have the capacitors modified the inverted stage only, the original signal more linear than the inverted. With the current solution, the frequency response and the phase of inverted and non-inverted stages are relative parallel, not like in the 2nd example what is serious problem.

The simplest version:


The AC analysis where the frequency responses are same, the phases are not linear, but running parallel, and the difference is very closed to required 180 degree:


The first modification is the active feedback between the outputs and inverted input for the adjust of inverted stage output level by the R15 resistor:


The final version of this really interesting converter is two operational amplifiers added for the output. This modification have same AC result than the previous version:


The AC analysis:


This example have gain from 707mV to 11V what is not required. If this gain is too much, modify R4/R5 and R9/R11 resistors to adjust the output gain. When the gain of stages modified, set again the output amplitude to exactly same by R15 resistor what can be trimmer potentiometer:


The result of AC analysis is very closed but modified when the gain changed:


The question is, what is the best solution if unbalanced/balanced converter required. The most simple versions are looks like perfect solutions, but with additional (and required) capacitors and with non exactly same resistors the phase and the amplitudes has been shifted. The another reason of differences is the difference between inverted and non-inverted mode of same operational amplifier stage. The simplest (and the best) schematics are block diagrams only, very good base but have to be modified. The useful solutions have two useful version: the input signal connected to same inverted and non-inverted stage. The another one is the input signal connected to non-inverted stage, and the output of this stage connected to inverted-mode operational amplifier. The another differences between the negative feedback. The second example, where the original input signal uses same stage but one with inverted one with non-inverted mode, the result is not really useful. This is the difference between modes of operational amplifiers.

The another question is the same frequency response of - and + outputs. If the original signal uses the simplest solution with direct negative feedback (like in the 1st example), and the inverted stage have negative feedback with capacitor, the frequency response (and the phases) will be different. If the difference shows after 40kHz by AC analysis, I think the result is very useful.

The last 5th example is interesting only. Not the simplest solution, and the problem is, the phase modified by the input frequency. The difference between + and - outputs is constant 180 degree, but always modified the phase values. This is the reason why I think the one of the best result for balanced conversion is on my previous post.

See also:

Saturday, February 18, 2012

Simulation of unbalanced - balanced converter

I using unbalanced/balanced converters with my circuits like microphone preamplifiers and headphone amp because the used chips (INA217 and TPA6120) have symmetrical balanced inputs. This is very important, the sound and the dynamics are much better with this solution. I simulated the schematic of converter, and here are the results:

With scope and AC voltmeter on real time simulation:


AC analysis:


See also:

Tuesday, January 24, 2012

Updates of PDF manuals

In these days I updated PDF manuals. The benefit of the PDF documents is the vector based schematic and PCB design for unlimited magnification, and the project is not separated to articles, there are all in one documents. Here are the updated documents:
  • TDA7293 modular project: modified the wrong parallel schematic and PCB module, and inserted offer to make amplifier up to 800W with more than one parallel modules. Two new PWM fan controller and speaker protection design included.
  • Headphone amplifier with TPA6120: Two schematic for the simplest and full featured solutions, but four PCB designs available.

My next "project" is to finish PDF manual for my parametric EQ.
Download manuals from the right side.

Friday, November 18, 2011

2 input headphone amplifier with TPA6120

I already designed circuit and 3 versions of PCB with TPA6120. I heard only good reviews about this circuit, this is the reason why I made new version again. In this board I want to use all features of this circuit with 2 inputs and one outputs placed to the PCB, with transformer. I want to use this device for my computer sound-card what is EMU1212m, this card shipped without headphone output (and without microphone input). But have very good sound quality, therefore I need this headphone amp.

Because I would like to use all possible features with all-in-one PCB:
  • Small transformer placed to the PCB, with 2 independent symmetrical +/-15V outputs. This is because separated power possible for left and right channels.
  • 2 inputs on the PCB with volume control and jack or RCA inputs.
  • Master volume and output jack.
  • Mini audio mixer after inputs.
  • After the mixer, unbalanced/balanced converter.
With this board I can use the features of TPA6120.

The new schematic:


The transformer and the voltage regulators placed to the PCB, with two independent outputs with 4 regulator devices. With inputs, you can choose what you like, 2 pcs 6 .3mm jack, or stereo RCA. Maybe 1 jack and 1 RCA. The balanced converter make better quality and more volume.

This is the PCB:


The longer side of PCB is about 15cm. Around the inputs have something "chaos". You can choose between RCA and Jack inputs this is the reason why 2 footprints on one place, but the inputs have to be placed to the bottom side (must be soldered on the top) and the volume potentiometers placed to the top layer (must be soldered on the bottom). But I think this is no problem on assembly. Because the transformer is on the board, 230V must be connected to the header called "Conn2". The regulators on the edge of the board can be screw to the wall of case or to heatsink. 3 "power filter" circuits required as module for this board, one for mixer, 1-1 for left/right unbalanced/balanced converter.

See also:

PCB sales of this project
Module name Size
(mm)
Area
(cm2)
PDF SCH PCB image Tested Price (US$)
Des. Sim.1 Full2 Sim.1 Full2 Man3
2 input headphone amplifier
90x160 144 Yes
Yes Yes - - No 21
31 Ask
How to order? Please read the rules carefully!

Wednesday, November 9, 2011

Headphone amplifier with TPA6120

This is my first SMD circuit. The small size of SMD parts was my problem before. The opinions about TPA6120 is very good on all other related pages, the official datasheet is unbelievable. I have 5 pcs 6120 circuit, so I have to test it with my own PCBs.



The headphone circuit is very simple. With unbalanced balanced converter is much better, but in this first version this feature is missing from these PCB-s. I have design with unbalanced/balanced converter, but for modular mixer only. Now I posting about "independent" headphone amplifiers. Fortunately, this circuit is not the smallest SMD footprint. The distance between foots is 50 mill, the foot width is 20 mill. This size is no problem for homemade prototype.

The main IC is:


This chip have 20 "foots", but the half of these pins are not internally connected. On the bottom, small heatsink available, but this is not only heatsink, this is the GND as 21st pin. Footprint not available, have to be draw on the CAD software. The full circuit without dual power supply, and unbalanced/balanced converter is very simple:



These modifications possible:
  • For both channels (left and right) have + and - inputs for balanced sources. This is optional,
    but maybe the result is better. On this schematic has no input for balanced sources.
  • Separated dual power supplies possible for this one circuit. this is reduces the crosstalk between left and right channel. The dynamics of this circuit on the official datasheet is 120 dB, what is very good if true. Class D amplifier. I have "power filter" circuit to separate power sources of left and right channels, but I don`t want to use this for headphone amplifier because maybe the current source is not enough.

Therefore I have 3 versions of PCBs:

The first is the biggest one, to screw with another preamplifier circuits. The position of rear hole is the reason why this PCB so large:


If the same hole positions are not important between preamplifiers and the headphone amp, then here is the smaller PCB:


Finlay I have smaller. This PCB have separated inputs for balanced inputs of left and right channels, and inputs for left and right powers. this is the reason why volume potentiometer missing, and the power filter capacitors are too:


This is the smallest PCB, but possible to use after unbalanced/balanced converter and with separated dual power supply. But these solutions are required with another circuits.

6.3mm jack input soldered to all of these boards, the 1st and 2nd version of PCB have volume potentiometers too. This volume pot missing from the 3rd version, because the pot must be soldered before unbalanced/balanced converter. The TPA6120 circuit fitted to the bottom layer of all PCBs (this is the reason why this part mirrored), all another placed to to top.

See also:
PCB sales of this project
Module name Size
(mm)
Area
(cm2)
PDF SCH PCB image Tested Price (US$)
Des./3D Sim.1 Full2 Sim.1 Full2 Man3
TPA6120 headphone amp V:1
67x71
48
Yes
Yes
Yes
-
-
No
8
16 Ask
TPA6120 headphone amp V:2 55x71
39
Yes
Yes Yes
-
-
No 7 15 Ask
TPA6120 headphone amp V:3 55x49
27
Yes
Yes Yes
-
-
No 6 13 Ask
Power supply +/- 15V
212x57 69 - Yes Yes
Yes - No
11 20 Ask
How to order? Please read the rules carefully!