Friday, December 30, 2011

Failure in the official datasheet of TDA7293

The original datasheet of TDA7293 is not correct. The 10th page for parallel module is wrong on the first version created at 1999. If you seek the datasheet by google, you may find this older version first. You have to use new datasheet created at 2003. Here is an article about this problem (and my own paralleled TDA amplifier by the datasheet 1999 was wrong like in the article):

"Make sure to use the schematic from the datasheet from 2003. Slave mode is activated by pulling IN+, IN- and SGND to -Vs, the negative supply! In older versions of the schematic slave mode is NOT activated properly, which may lead according to reports on the internet to the destruction of the chip."

About these datasheets:

On the first version created at 1999 the inputs of slave chip is grounded:


In the new datasheet from 2003 this is changed to "-" power voltage:


This change is very important for parallel design. Against chip destruction and high value of distortion use the second version of the official datasheet.

See also:

Thursday, December 29, 2011

TDA7293 for more than 300W (500-600-700W)

My previous post, where I wrote about the TDA7294 and 7293 modular amplifier design, I uploaded a table about the output powers:



By this table, for the maximum 300W amplifier required:

This amplifier required 6 pcs TDA7293, but for stereo device 12 pcs needed. The "chip" is really low cost, not too much for 300W amplifier.

But not only 2 parallel chips can be inserted after the main and bridged module. Schematics with 3 parallel modules (after main and bridged modules too) may possible. If the possible output current of one chip is 2.5A, with 4 chips (one main or bridged, and 3-3 paralleled modules after main and bridge circuits) is 4x2.5=10A. With +-40V (80V) the result is 800W like in this schematic. But this is not true. One chip is 75W, 8x75=600W maximum output power.

The official guitar amplifiers (Marshall, Carlsbro, ...) using one TDA729x chips always says 100W output powers what is not true. But for high output power around 550...600W not impossible. For this amplifier required good speaker protection and fan controller and very good power supply with kW-s of transformer and high values of capacitors.

See also:
PCB sales of this project
Module name Size
(mm)
Area
(cm2)
PDF SCH PCB image Tested Price (US$)
Des. Sim.1 Full2 Sim.1 Full2 Man3
TDA 7293 main module 59x65 38 Yes Yes Yes - - No 7
15 Ask
TDA 7293 bridge module 44x50 22 Yes Yes Yes - - No 5 12 Ask
TDA 7293 parallel module 41x47 19 Yes Yes Yes - -
No 5 12 Ask
Dual speaker protection 51x42 21 Yes Yes Yes - -
No 5 12 Ask
PWM Fan controller V:1 70x57 40 Yes Yes Yes - -
No 7 15 Ask
PWM Fan controller V:2 56x57 32 Yes Yes Yes - -
No
6 14 Ask
Stereo bridged TDA7294 amp (2x200W + speaker protection)
77x184 142 Yes Yes Yes Yes -
Yes
21 - Ask
Power supply for poweramps
135x98 132 Yes Yes Yes Yes -
Yes
19 - Ask
Soft start for toroid transformers
67x67 45 Yes Yes Yes Yes -
Yes
8 - Ask
How to order? Please read the rules carefully!

Wednesday, December 21, 2011

New PWM FAN controlers with speaker protection module

On the previous post I wrote about modular amplifier, can be connected to single, parallelled, and bridged mode (here is the PDF manual). The single amplifier is about 75-100W, bit with parallel and bridged mode the full poweramp maybe 700-800W (with bridged mode, but with 3 paralleled module). The original design contains one module for speaker protection with UPC1237 chip, which is very cheap and good solution. But the FAN controller for thermal protection is missing.

The thermal protection included to all TDA7293 chip, but no fan controller. The benefit of PWM FAN controller is the control sign is depend on the heatsink heat. I re-designed the PCB of speaker protection with PWM Fan controll circuit, but I made two versions. The first working with 4 OpAmps, and controls 3 fans with 10A output current:



The fan controller starts with 12V regulator, and the end of this circuit the 200V 10A MOSFET before fans. Paralleled with fans I have LED to display the "heat" of the system because the LED controlled with same same output like the fans.

Here is the PCB for this new module which compatible with the original speaker protection module:


This have PCB 7cm width, which is too much, so I looking for smaller and simpler fan controller circuit. Lot of solutions available on the NET with 555 and 556 timer IC, but I made something with MIC502 fan controller circuit. This circuit is simple and "vintage" DIL8 package, not the cheapest solution, but small, and not too much other parts required. The benefit of this solution, that the "sleep mode" setting. This is the threshold while the FANs not working (if not required).



with this simplest circuit I can design smaller PCB:


The width of this PCB is 55 mm instead of 70, what is good result. The speaker protection without PWM fan controller is 51 mm. This module now 4 mm wider.

I have one more choice to made PWM controller. The AMC6821 chip is really good solution. The chip made for computer mainboards, so the size is really small which is not really good for home designers, but maybe more smaller solution is good news for industrial designs.

The AMC6821 PWM Temp monitor and FAN controller chip:


The application of this is really easy and simple. The original module, contains speaker protection only is available if the single version of TDA729x modular amplifier required. But if using more modules for paralleled and bridged application, maybe for real instrument amplifications, the good heating system with temperature monitored FAN controller required.

See also:
PCB sales of this project
Module name Size
(mm)
Area
(cm2)
PDF SCH PCB image Tested Price (US$)
Des. Sim.1 Full2 Sim.1 Full2 Man3
PWM Fan controller V:1 70x57 40 Yes Yes Yes - - No 7
15 Ask
PWM Fan controller V:2 56x57 32 Yes Yes Yes - - No 6
14 Ask
How to order? Please read the rules carefully!

Tuesday, December 13, 2011

Modular TDA7293 bridge/parallel amplifier

I finished the project of the most simplest and cheaper modular instrument amplifier. The final amplifier have output power between 70W and 300W for 4 and 8 ohm speakers. Three several modules required for this project if bridged and paralleled modes required. The 4th module is the speaker protection. The amplifier can be built as:
  • Single amplifier with only one module with 1 TDA7293 or TDA7294 / channel
  • Bridged amplifier with 2 modules / channel
  • Paralleled amplifier with 2 modules / channel
  • Combined bridged and paralleled with 4 modules / channel
  • Paralleled simple or bridged amplifier, but with 2 paralleled module
The modules can be connected with 15 pin connectors instead of wires. The single, bridged, and paralleled amplifier modules are not same, one for the first and the most important "main" module, one for bridge connection, and one for parallel connection what can be used for both main and bridged modules. The last 4th module is the speaker protection, must be placed to the middle of stereo configuration between left and right channels.

The official datasheet contains all modes of TDA729x circuits. The TDA7294 is very cheap, but cannot use for paralleled mode, and no clipping led output. The recommended max. power supply voltage is +-40V. The TDA7293 have paralleled mode (where only the power stage works, the preamp stages off), the max. power supply voltage is +-47V, and clipping led output available. The maximum output power of one circuit is 70-75W of TDA7294, and about 80-100W of TDA7293.

The possible output powers of bridged application:


The V column is the power supply voltage, 1 means: 1 IC paralleled, 2 means: 2 IC paralleled with all others. Without superscripted number have no parallel connections, this is only bridged.

The possible output power with single (non bridged) application:

The V is the power supply voltage, 1 means: 1 IC paralleled, 2 means: 2 IC paralleled. Without superscripted number have no parallel connections.

The bridged or single version is very popular on "official" instrument amplifiers. Carlsbro GLX100, Marshall MG, and Marshall Mode Four contains TDA7293/7294 circuits. I using bridged application long time ago for stereo guitar amplifications and for microphones. This is more than enough for small rooms or rock clubs for live sessions with very good (for example Eminence) speakers.

The four modules (including speaker protection) can be connected by the 15 pin connectors soldered to the edge of the PCB. This is the method to build single, bridged, paralelled, bridged+paralleled, bridged+duble-paralleled, mono or stereo applications with very simple easy to build PCBs.

The first and the most important circuit is complete 70-75W amplifier:

This circuit always be the first of the complete amplifier configuration, which can be continued with parallel, bridge, or speaker protection module.

The PCB of main TDA module:


To the Conn2 on right edge can be connected another module for bridged or parallel application. It this one main module required (for 75W output power) then Conn2 can be used for speaker protection, but this is not required. The nother side have Conn4 connector for the second (right) channel is the setup is stereo. This Conn4 connector can be connected the speaker protection only. For example the simplest stereo setup is: 1 main module for left channel, 1 speaker protection, 1 main module for the right channel. Examples are on the PDF manual. The speaker protection will be protected bot left and right channels.

On this first PCB the Conn5 connector is the stereo audio level inputs, the right channel wired to the input of another main module on the right side of speaker protection. The output connector Conn6 is not stereo. This connector can be user for one channel only (the another output is on the second main module). The single setup uses Out+ and GND, the bridged setup uses Out+ and Out- for speaker connection.

The second circuit for bridge configuration:


And the bridge PCB:


The Conn4 connector of this bridge PCB can be used for the connection of first main circuit. This module can be continued by Conn5 connector with speaker protection (if the channel finalized) or with parallel module if more output current needed.

If the setup must be continued with parallel mode, here is the schematic:


PCB for parallel mode:


This is the simplest module, because the premaplifiers are off within the circuit, only the power FETs working. This mode controlled by Buffer Driver and Slave mode pins of TDA circuit. This module can be connected to the right side of main module, bridge module, or if required can be connected to the parallel module to duplicate the paralleled circuits within the application. The second parallel modules can be continued with speaker protection or with nothing only. The another edge of the speaker protection (if used) can be restart the full setup with main module for right channel.

The speaker protection:


And the PCB:


Here are the examples how to build complete amplifiers with several output powers with these four modules. The "Module 1" is always the first and always required main module, the "Module 2" is the optional bridge module, "Module 3" is the optional parallel module can be duplicated within the setup, and the 4th is the speaker protection.

The simplest mono setup (75W on 4 Ohm, with 8 Ohm about half):
  1. Module 1
  2. Speaker protection (optional)

Simple stereo setup (2x 75W on 4 Ohm, with 8 Ohm about half):

  1. Module 1
  2. Speaker protection (required)
  3. Module 1

Mono bridged application (8 Ohm only, about 150W):

  1. Module 1
  2. Module 2
  3. Speaker protection (optional)

Bridged stereo setup (8 Ohm only 2x150W)

  1. Module 1
  2. Module 2
  3. Speaker protection
  4. Module 1
  5. Module 2

Mono paralleled setup (4 Ohm about 100W):

  1. Module 1
  2. Module 3
  3. Speaker protection (optional)

Stereo paralleled setup (2 x 100W on 4 Ohm):

  1. Module 1
  2. Module 3
  3. Speaker protection (required)
  4. Module 1
  5. Module 3

Mono bridged and paralleled (4 Ohm - 300W, 8 Ohm 200W):

  1. Module 1
  2. Module 3
  3. Module 2
  4. Module 3
  5. Speaker protection (optional)

Stereo bridged + paralleled setup (About 2 x 300W on 4 Ohm):

  1. Module 1
  2. Module 3
  3. Module 2
  4. Module 3
  5. Speaker protection
  6. Module 1
  7. Module 3
  8. Module 2
  9. Module 3

The parallel module can be connected to the first parallel module for duplication. This increases the maximum current, maybe smaller output impedance possible.

Doubled parallel bridge setup:

  1. Module 1
  2. Module 3
  3. Module 3
  4. Module 2
  5. Module 3
  6. Module 3

and the upper setup can be continued with speaker protection and the another edge of speaker protection can be repeated the same setup for right channel is stereo application required.

See also:

PCB sales of this project
Module name Size
(mm)
Area
(cm2)
PDF SCH PCB image Tested Price (US$)
Des. Sim.1 Full2 Sim.1 Full2 Man3
TDA 7293 main module 59x65 38 Yes Yes Yes - - No 7
15 Ask
TDA 7293 bridge module 44x50 22 Yes Yes Yes - - No 5 12 Ask
TDA 7293 parallel module 41x47 19 Yes Yes Yes - -
No 5 12 Ask
Dual speaker protection 51x42 21 Yes Yes Yes - -
No 5 12 Ask
PWM Fan controller V:1 70x57 40 Yes Yes Yes - -
No 7 15 Ask
PWM Fan controller V:2 56x57 32 Yes Yes Yes - -
No
6 14 Ask
Stereo bridged TDA7294 amp (2x200W + speaker protection)
77x184 142 Yes Yes Yes Yes -
Yes
21 - Ask
Power supply for poweramps
135x98 132 Yes Yes Yes Yes -
Yes
19 - Ask
Soft start for toroid transformers
67x67 45 Yes Yes Yes Yes -
Yes
8 - Ask
How to order? Please read the rules carefully!